立体仓库巷道式堆垛机设计及运动仿真-三维图运动仿真.zip
一、设计内容一、设计内容设计某一产品的立体仓库及巷道堆垛机,具体进行总体设计和零部件设计。主要内容有:1总体设计1)制定自动化立体仓库的总体布局。2)制定工艺方案,确定堆垛机配置型式及结构方案。 3)选择机构,进行堆垛机总体结构设计。3)运动和动力分析。 4)有关设计计算、校核等。2. 零部件设计1)电机的选择。 2)传动装置的设计 3)立柱、升降、行走、货叉伸缩、载货台、安全保护装置等部件设计。4)零件设计。 5)某部件三维造型设计。二、设计依据二、设计依据1课题来源:生产实际;2产品名称:立体仓库巷道堆垛机设计;3. 产品功能:承载重物 50Kg;4基本要求: 立体仓库采用同端出入模式,堆垛机要求强度、刚度较好,能快速启动、制动, 运行平稳,输送距离和速度易于控制,载荷平衡,传动机构各部件配合良好,适当 选用通用件、节约成本。5批量:本设备设计、制造一台 三、设计要求三、设计要求1堆垛机输送能力强,输送距离及速度可调,能方便地实行程序化控制和自动化操作 ;2运转平稳,工作可靠,结构简单,装卸方便,便于维修、调整; 3尽量能用通用件以便降低制造成本;4设计图样总量:折合成 A0 幅面在 3 张以上;工具要求:二维图用 AutoCAD 软件绘制,三维造型用 Pro-E 软件;过程要求:装配图需提供手工草图;5毕业设计说明书按照学校规定的格式规范统一编排、打印,字数不少于 1 万字;6查阅文献资料 10 篇以上,撰写 15002000 字左右的文献综述,并有不少于 3000汉字的外文资料翻译;7到相关单位进行毕业实习,撰写不少于 3000 字实习报告;8撰写开题报告;9进行毕业设计基础知识训练,按照规定要求考核。四、毕业设计物化成果的具体内容及要求四、毕业设计物化成果的具体内容及要求1设计成果要求 1)毕业设计说明书 1 份2)立体仓库总体布局图 1 张3)堆垛机装配图 1 张4)立柱、升降、行走、货叉伸缩、载货台、安全保护装置等部装图 若干张5)某部件有装配关系的零件图 不少于 7 张6)某部件三维造型图 1 套2外文资料翻译(英译中)要求1)外文翻译材料中文字不少于 3000 字。2)内容必须与毕业设计课题相关;3)所选外文资料应是近 10 年的文章,并标明文章出处。五、五、 毕业设计(论文)进度计划毕业设计(论文)进度计划起讫日期工作内容备 注1 月 1 日3 月 14 日布置任务1 月 1 日3 月 14 日调查研究,毕业实习3 月 14 日4 月 20 日方案论证,总体设计3 月 14 日4 月 20 日技术设计(部件设计)3 月 14 日4 月 20 日工作设计(零件设计)4 月 24 日4 月 25 日撰写毕业设计说明书4 月 21 日5 月 16 日毕业设计预答辩5 月 20 日5 月 22 日修改资料5 月 19 日5 月 28 日评阅材料5 月 29 日5 月 30 日毕业答辩6 月 3 日6 月 4 日6 月 7 日6 月 15 日六、六、 主要参考文献:主要参考文献:1 张骥平机械制造自动化技术M3 版北京:机械工业出版社,20142 机械工程手册机电工程手册编辑委员会机械工程手册:第 7 卷、第 8 卷、第 9 卷M2 版北京:机械工业出版社,19973 李家宝机械加工自动化机构M哈尔滨:哈尔滨工业大学出版社,19894 闻邦椿现代机械设计师手册上册M 机械工业出版社,20125 李家宝机械加工自动化机构M哈尔滨:哈尔滨工业大学出版社,19896 姚永明非标准设备设计M上海:上海交通大学出版社,19997 叶伟昌机械工程及自动化简明设计手册M北京:机械工业出版社,20018 刘昌祺自动化立体仓库的设计北京:机械工业出版社,20049 刘昌祺自动化立体仓库实用设计手册M中国财富出版社,200910 刘丹基于自动化立体仓库堆垛机的运动仿真研究J西安科技大学,2010(12): 28-3111 郭环,禹永伟自动化立体仓库中的堆垛机设计J物流技术,2002,3(114):767812 甘仲平,金国峰堆垛机模块化设计研究J起重运输机械,2007(4) :858713 梁睦堆垛机三层货叉直线差动机构的设计J.起重运输机械,2005(3) :4143(该项暂不填写,由学生提供,教师把关,一般要求是近十年,有外文参考文献)七、其他七、其他八、专业系审查意见八、专业系审查意见系主任: 年 月 日九、机械工程学院意见九、机械工程学院意见院长: 年 月 日 1 INTRODUCTION With the continuous development and progress of modern technology, automated warehouses for stocking any different kind of products are greatly spreading in many industrial fields, both at the production and at the distribution level 1. The main reasons for the diffusion of such systems lie in their reliability, in the possibility to reduce at minimum the human intervention, with a considerable economic advantage coupled with the elimination of repetitive and sometimes dangerous operations for personnel, but also in the possibility to link their management system with the information system managing the customer orders 2. Automated warehouses greatly enhance the application of productivity. However, there are some difficult problems need to be solved, such as order sequencing, resource assignment for each line item, generating an order picking sequence for each stack crane, and replenishment planning. The third task is strongly related to the other three. It would therefore be desirable to solve the four tasks together using a single model. However, such a model will be too complex. In fact, modeling the combined problems of resource assignment for each line item and generating the order picking sequence for each stack crane is too complex to solve optimally in reasonable time. In this context, how to solve the optimization problem is the key issue to further improve the efficiency of the RS as well as the major problem. In the past, a simple algorithm, such as ant colony algorithm, genetic algorithms 3-5, simulated annealing algorithm, etc, used to solve TSP, is feasible, but it is often difficult to be applied to practice. In order to overcome some of the problems mentioned above, we have developed recursive algorithm for production/warehousing scheduling and control systems 6. The aim of the recursive algorithm is to determine the shortest path (in terms of a traveling time) by solving TSP 7. The recursive algorithm has widely used in engineering. It is described and illustrated with a recursive solution of TSP, which is executable on a massively parallel and distributed computer 8. Taking full account of the characteristics of the RS itself, on the basis of the algorithm amended reasonably, the recursive algorithm will solve the order picking optimization problem in the actual application. 2 COMPOSITION OF WAREHOUSE The warehouse (figure1) is fully automated, and it has four shelves (figure 2), which can move along X-axis; a mobile stack crane, which can move for three degree of freedom. Figure 1. Warehouse model Research on the Order Picking Optimization Problem of the Automated Warehouse Ma Shuhua 1, Hao Yanzhu 2 1. Northeastern University at Qinhuangdao, China, Qinhuangdao 066004 E-mail: 2. Northeastern University, Shenyang 110004, China E-mail: xiaohao_ Abstract: The increased use of automated storage and retrieval systems (AS/RS) is creating the need for computerized control algorithms to support the scheduling and picking decisions. This research addresses an order picking problem in a multi-aisle automated warehouse, in which a stack crane performs stora
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一、设计内容一、设计内容设计某一产品的立体仓库及巷道堆垛机,具体进行总体设计和零部件设计。主要内容有:1总体设计1)制定自动化立体仓库的总体布局。2)制定工艺方案,确定堆垛机配置型式及结构方案。 3)选择机构,进行堆垛机总体结构设计。3)运动和动力分析。 4)有关设计计算、校核等。2. 零部件设计1)电机的选择。 2)传动装置的设计 3)立柱、升降、行走、货叉伸缩、载货台、安全保护装置等部件设计。4)零件设计。 5)某部件三维造型设计。二、设计依据二、设计依据1课题来源:生产实际;2产品名称:立体仓库巷道堆垛机设计;3. 产品功能:承载重物 50Kg;4基本要求: 立体仓库采用同端出入模式,堆垛机要求强度、刚度较好,能快速启动、制动, 运行平稳,输送距离和速度易于控制,载荷平衡,传动机构各部件配合良好,适当 选用通用件、节约成本。5批量:本设备设计、制造一台 三、设计要求三、设计要求1堆垛机输送能力强,输送距离及速度可调,能方便地实行程序化控制和自动化操作 ;2运转平稳,工作可靠,结构简单,装卸方便,便于维修、调整; 3尽量能用通用件以便降低制造成本;4设计图样总量:折合成 A0 幅面在 3 张以上;工具要求:二维图用 AutoCAD 软件绘制,三维造型用 Pro-E 软件;过程要求:装配图需提供手工草图;5毕业设计说明书按照学校规定的格式规范统一编排、打印,字数不少于 1 万字;6查阅文献资料 10 篇以上,撰写 15002000 字左右的文献综述,并有不少于 3000汉字的外文资料翻译;7到相关单位进行毕业实习,撰写不少于 3000 字实习报告;8撰写开题报告;9进行毕业设计基础知识训练,按照规定要求考核。四、毕业设计物化成果的具体内容及要求四、毕业设计物化成果的具体内容及要求1设计成果要求 1)毕业设计说明书 1 份2)立体仓库总体布局图 1 张3)堆垛机装配图 1 张4)立柱、升降、行走、货叉伸缩、载货台、安全保护装置等部装图 若干张5)某部件有装配关系的零件图 不少于 7 张6)某部件三维造型图 1 套2外文资料翻译(英译中)要求1)外文翻译材料中文字不少于 3000 字。2)内容必须与毕业设计课题相关;3)所选外文资料应是近 10 年的文章,并标明文章出处。五、五、 毕业设计(论文)进度计划毕业设计(论文)进度计划起讫日期工作内容备 注1 月 1 日3 月 14 日布置任务1 月 1 日3 月 14 日调查研究,毕业实习3 月 14 日4 月 20 日方案论证,总体设计3 月 14 日4 月 20 日技术设计(部件设计)3 月 14 日4 月 20 日工作设计(零件设计)4 月 24 日4 月 25 日撰写毕业设计说明书4 月 21 日5 月 16 日毕业设计预答辩5 月 20 日5 月 22 日修改资料5 月 19 日5 月 28 日评阅材料5 月 29 日5 月 30 日毕业答辩6 月 3 日6 月 4 日6 月 7 日6 月 15 日六、六、 主要参考文献:主要参考文献:1 张骥平机械制造自动化技术M3 版北京:机械工业出版社,20142 机械工程手册机电工程手册编辑委员会机械工程手册:第 7 卷、第 8 卷、第 9 卷M2 版北京:机械工业出版社,19973 李家宝机械加工自动化机构M哈尔滨:哈尔滨工业大学出版社,19894 闻邦椿现代机械设计师手册上册M 机械工业出版社,20125 李家宝机械加工自动化机构M哈尔滨:哈尔滨工业大学出版社,19896 姚永明非标准设备设计M上海:上海交通大学出版社,19997 叶伟昌机械工程及自动化简明设计手册M北京:机械工业出版社,20018 刘昌祺自动化立体仓库的设计北京:机械工业出版社,20049 刘昌祺自动化立体仓库实用设计手册M中国财富出版社,200910 刘丹基于自动化立体仓库堆垛机的运动仿真研究J西安科技大学,2010(12): 28-3111 郭环,禹永伟自动化立体仓库中的堆垛机设计J物流技术,2002,3(114):767812 甘仲平,金国峰堆垛机模块化设计研究J起重运输机械,2007(4) :858713 梁睦堆垛机三层货叉直线差动机构的设计J.起重运输机械,2005(3) :4143(该项暂不填写,由学生提供,教师把关,一般要求是近十年,有外文参考文献)七、其他七、其他八、专业系审查意见八、专业系审查意见系主任: 年 月 日九、机械工程学院意见九、机械工程学院意见院长: 年 月 日 1 INTRODUCTION With the continuous development and progress of modern technology, automated warehouses for stocking any different kind of products are greatly spreading in many industrial fields, both at the production and at the distribution level 1. The main reasons for the diffusion of such systems lie in their reliability, in the possibility to reduce at minimum the human intervention, with a considerable economic advantage coupled with the elimination of repetitive and sometimes dangerous operations for personnel, but also in the possibility to link their management system with the information system managing the customer orders 2. Automated warehouses greatly enhance the application of productivity. However, there are some difficult problems need to be solved, such as order sequencing, resource assignment for each line item, generating an order picking sequence for each stack crane, and replenishment planning. The third task is strongly related to the other three. It would therefore be desirable to solve the four tasks together using a single model. However, such a model will be too complex. In fact, modeling the combined problems of resource assignment for each line item and generating the order picking sequence for each stack crane is too complex to solve optimally in reasonable time. In this context, how to solve the optimization problem is the key issue to further improve the efficiency of the RS as well as the major problem. In the past, a simple algorithm, such as ant colony algorithm, genetic algorithms 3-5, simulated annealing algorithm, etc, used to solve TSP, is feasible, but it is often difficult to be applied to practice. In order to overcome some of the problems mentioned above, we have developed recursive algorithm for production/warehousing scheduling and control systems 6. The aim of the recursive algorithm is to determine the shortest path (in terms of a traveling time) by solving TSP 7. The recursive algorithm has widely used in engineering. It is described and illustrated with a recursive solution of TSP, which is executable on a massively parallel and distributed computer 8. Taking full account of the characteristics of the RS itself, on the basis of the algorithm amended reasonably, the recursive algorithm will solve the order picking optimization problem in the actual application. 2 COMPOSITION OF WAREHOUSE The warehouse (figure1) is fully automated, and it has four shelves (figure 2), which can move along X-axis; a mobile stack crane, which can move for three degree of freedom. Figure 1. Warehouse model Research on the Order Picking Optimization Problem of the Automated Warehouse Ma Shuhua 1, Hao Yanzhu 2 1. Northeastern University at Qinhuangdao, China, Qinhuangdao 066004 E-mail: 2. Northeastern University, Shenyang 110004, China E-mail: xiaohao_ Abstract: The increased use of automated storage and retrieval systems (AS/RS) is creating the need for computerized control algorithms to support the scheduling and picking decisions. This research addresses an order picking problem in a multi-aisle automated warehouse, in which a stack crane performs stora
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